WorkTrek CMMS

Summary: World-class maintenance operations target an 85% OEE and spend less than 3% of asset replacement value on maintenance. Our 2026 data shows that moving from reactive to proactive maintenance reduces emergency incidents by 41% and can save facilities up to $25,000 per hour in avoided downtime.

The OEE Gap: Why 85% is the Magic Number

While the industry average for OEE typically hovers between 60% and 75%, world-class facilities consistently achieve 85% or higher. Bridging this 10-20% gap isn’t just about faster machines; it’s about reducing the “Six Big Losses,” starting with unplanned downtime.

The $25,000 Hour: High-Stakes Downtime

The cost of unplanned downtime isn’t just a missed shift—it’s a drain on the bottom line. Average estimates put the cost at $25,000 per hour for mid-sized manufacturers, but for highly integrated facilities, that number can climb to $500,000. By identifying failures before they occur, WorkTrek helps reclaim those hours.

Verify Your Benchmarks in 48 Hours

Most “Free Trials” are just empty sandboxes. I offer a production-ready setup. Send me your current equipment list or maintenance log, and I will personally map it to these benchmarks within 48 hours. No strings, just a clear look at your OEE potential. Email me directly at alan@worktrek.com to get started.