In manufacturing, one of the most important performance metrics is OEE (Overall Equipment Effectiveness).
OEE is used to measure how efficiently equipment is being used compared to its full potential.
What is OEE (Overall Equipment Effectiveness)?
OEE (Overall Equipment Effectiveness) is a metric that combines three key factors:
- Availability (Is the equipment running when it should?)
- Performance (Is it running at full speed?)
- Quality (Is it producing good product?)
The formula for OEE is:
OEE = Availability × Performance × Quality
This gives a single percentage that represents how effectively your equipment is operating.
What is a Good OEE Score?
- 60% → Typical average manufacturing performance
- 75% → Strong, well-managed operation
- 85% → World-class manufacturing
Most facilities operate below their true potential due to downtime, slow cycles, and quality losses.
The Six Big Losses That Reduce OEE
OEE is reduced by six common types of loss:
- Unplanned downtime (breakdowns)
- Planned downtime (changeovers)
- Small stops and idling
- Reduced speed
- Startup rejects
- Production defects
Understanding these losses is the first step to improving OEE.
How to Improve OEE in Manufacturing
Improving OEE requires visibility into maintenance and production performance.
Key strategies include:
- Implementing preventive maintenance programs
- Tracking downtime in real time
- Standardizing work order processes
- Improving asset visibility across operations
Why Maintenance is Critical to OEE
Most OEE losses are directly tied to maintenance issues.
Without a structured maintenance system:
- Downtime goes untracked
- Preventive maintenance is missed
- Data becomes unreliable
This makes it difficult to improve performance over time.
How WorkTrek Helps Improve OEE
WorkTrek CMMS helps manufacturers improve OEE by providing:
- Real-time work order tracking
- Preventive maintenance automation
- Asset lifecycle visibility
- Accurate maintenance data
This allows teams to move from reactive maintenance to predictive, data-driven operations.
See Your OEE Opportunity
We offer a FREE proof of concept using your assets, your workflows, and your technicians.
We also provide a 48-hour OEE gap analysis based on your current equipment and maintenance data.
Book here:
https://meetings.hubspot.com/alan-finney
WorkTrek CMMS 
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