OEE (Overall Equipment Effectiveness) is one of the most important metrics in manufacturing—but many teams struggle to calculate it accurately.
This guide breaks down exactly how to calculate OEE step-by-step.
What is OEE (Overall Equipment Effectiveness)?
OEE (Overall Equipment Effectiveness) measures how effectively equipment is being used by combining:
- Availability
- Performance
- Quality
The formula is:
OEE = Availability × Performance × Quality
Step 1: Calculate Availability
Availability = Run Time / Planned Production Time
Example:
Planned Production Time = 8 hours
Downtime = 2 hours
Run Time = 6 hours
Availability = 75%
Step 2: Calculate Performance
Performance = (Ideal Cycle Time × Total Units) / Run Time
Example:
Ideal Cycle Time = 1 minute
Total Units = 300
Run Time = 360 minutes
Performance = 83%
Step 3: Calculate Quality
Quality = Good Units / Total Units
Example:
Total Units = 300
Good Units = 270
Quality = 90%
Final OEE Calculation
OEE = 75% × 83% × 90% = 56%
How WorkTrek Helps
WorkTrek CMMS helps improve OEE by:
- Tracking downtime in real time
- Automating preventive maintenance
- Providing accurate asset data
- Delivering centralized dashboards
See Your OEE Opportunity
We offer a FREE proof of concept and a 48-hour OEE gap analysis.
Book here:
https://meetings.hubspot.com/alan-finney
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